These days you don’t have to spend a lot of money to make a chopper. If you want to build a cheap chopper, you can use the following as a guide.
Required Tools and Materials
Custom gas tank
Lights
Controls
Bike frame
Mechanic’s tool set
Get a bike. You can get a used bike, but make sure the powertrain is still functioning. It is best if the transmission and engine are combined. This will make construction easier.
Step 2
Remove the transmission and engine from the frame. Rebuilding may be necessary, depending on the engine specs. If it is an 883cc, consider changing to a 1200cc. This will give it larger pistons and cylinders. It also makes an upgrade easier.
Step 3
Get a frame that is suitable for your engine. A complete rolling chain is recommended. If you are on a budget, you can purchase a used fork and bare frame.
Step 4
When you get the new frame, remove the hardware from the used bike. At the very least you will need the wheels and the brakes. Use your tools to install the components. If you don’t want to use old bike parts, you can buy new ones. However, they will cost more. Put the fork in if you did not buy a rolling chassis.
Step 5
Continue to build a cheap chopper by installing the transmission and engine. Add the controls and lights. Next you should add the seat and gas tank. Install the accessories.
Step 6
Make sure that the chopper is in order. Check the components and make sure they are installed properly. In particular, ensure the lights are in order.
Step 7
The final step is to paint the chopper. There are companies that will custom paint your bike for a fee. You can also do the job yourself. If you go the DIY route, get quality paint.
Tips and Warnings
Chopper kits can also be purchased online. Some are expensive, but they allow for full customizability. If you plan on making several choppers, buy a lift. This will pay itself off by easing your workload. Always test the chopper before taking it out on the road. Needless to say, a spacious garage is required.
One more thing needs to be said when trying to build a cheap chopper. Check the local laws and regulations before taking it out for a drive. The requirements will vary depending on the country. Consult the local authorities to avoid legal troubles.
